Kia Optima Hybrid: Intake And Exhaust System / Muffler Repair procedures

Removal and Installation
1.
Remove the front muffler (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

2.
Remove the catalytic converter (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

3.
Remove the center muffler (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

4.
Remove the main muffler (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

5.
Installation is the reverse order of removal.
   
When installing, replace with new gaskets.
Muffler Components and Components Location

Components 1. Front muffler2. Catalytic converter3. Center muffler4. Main muffler5. Gasket6. Hanger ...

Engine Electrical System

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Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Special Service Tools


Special Service Tools Tools Name / NumberIllustrationDescription Engine support fixture 09200-3N000Removal and installation of the transaxle(? Permit operating with 09200-38001)Oil seal installerA: 09452-26100 (Installer)B: 09231-H1100 (Handle)Inhibitor switch guide pin09480-A3800 Personal Protective ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Windshield Glass Repair procedures


Replacement Removal     • Put on gloves to protect your hands. • Use seat covers to avoid damaging any surfaces. 1. Remove the following items. • Front pillar trim (Refer to the BD group - "Interior Trim") • ECM mirror (Refer to the BD group - "Mirror") • Rain sensor (Refer to the ...

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