Kia Optima Hybrid: Bumper / Front Bumper Repair procedures

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual / Body (Interior and Exterior) / Bumper / Front Bumper Repair procedures

Replacement

•	Put on gloves to protect your hands.

•	Use a plastic panel removal tool to remove interior trim pieces to protect from marring the surface.

•	Take care not to bend or scratch the cover and other parts.

1.	After loosening the mounting bolts and clips, then remove the radiator grill upper cover (A).

2.	After loosening the front bumper side mounting screw, disconnect the side.

Remove the front bumper by pulling up the side of the front bumper and then pull it out.

•	When you pull out the front bumper, the side part of the front bumper could be damaged by the projection (A).

4.	Remove the front bumper lower mounting clips.

5.	Disconnect the fog lamp connectors (A).

6.	Remove the front bumper.

Installation is the reverse of removal.

•	Replace any damaged clips.

•	Make sure the connector is plugged in properly.

Front Bumper Components and Components Location

Components(1) 1. Front bumper cover2. Front bumper upper strip assembly3. Radiator grill upper cover4. Front bumper lower stiffner5. Front bumper rail assembly6. Front bumper side bracket [LH]7. Front ...

Rear Bumper Components and Components Location

Components(1) 1. Rear bumper cover2. Rear under cover assembly Components(2) 1. Rear bumper cover2. Rear reflector3. Rear bumper lower cover4. Rear bumper energy absorber5. Wiring harness6. Rear bumper ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Weight Classification System (WCS) Repair procedures

Removal 1. Disconnect the battery negative cable, and wait for at least three minutes before beginning work. 2. Remove the front passenger seat assembly. (Refer to the Body group - "Seat") 3. Remove the OCS assembly. (Refer to the Body group - "Seat") – There are several case about DTC, ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Front Seat Repair procedures

Replaccement Seat Assembly Replacement 1. Remove the seat track mounting cover. 2. After loosening the seat assembly mounting bolts, remove the seat assembly (A). Tightening torque : 49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2~47.0lb-ft) 3. Disconnect the power seat (A) and airbag (B) connectors. [Driver''s] ...