Kia Optima Hybrid: Body Dimensions / Under Body Body Repair

Projected Dimensions

Front side member tooling hole (O25)

Side cover mounting hole (O9)

Front sub frame mounting bolt

Front sub frame mounting hole
(O16.5)
Front side member tooling hole
(O25)
Front side member tooling hole
(O14.5)

Center floor side panel tooling hole
(O20)
Real trailing arm mounting hole (O19)

Rear sub frame mounting hole (O16)

Rear sub frame mounting bolt

Fuel line bracket mounting hole (O8)

Rear floor side member tooling hole
(O23)



Rear floor side member tooling hole
(O20)




Actual-Measurement Dimensions

Front side member tooling hole (O25)

Side cover mounting hole (O9)

Front sub frame mounting bolt

Front sub frame mounting hole
(O16.5)
Front side member tooling hole
(O25)
Front side member tooling hole
(O14.5)

Center floor side panel tooling hole
(O20)
Real trailing arm mounting hole (O19)

Rear sub frame mounting hole (O16)

Rear sub frame mounting bolt

Fuel line bracket mounting hole (O8)

Rear floor side member tooling hole
(O23)



Rear floor side member tooling hole
(O20)




Rear Body Body Repair

Side outer panel rear cornerRear package tray trim mounting hole (O10)Rear transverse trim mounting hole (O8.4)Rear combination lamp mounting hole (8.5X8.5)Rear bumper mounting hole (11X13) ...

Exterior

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Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: General Safety Information and Caution


Safety Precaution     Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to a serious accidents like electric shock and electric leakage.     • Be sure to shut off the high voltage by removing the ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Rear Bumper Repair procedures


Replacement     • Use a plastic panel removal tool to remove interior trim pieces to protect from marring the surface. • Put on gloves to protect your hands. • Take care not to bend or scratch the cover and other parts. 1. Remove the trunk trim. (Refer to the BD group - "Trunk Trim") ...

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