Kia Optima Hybrid: Automatic Transaxle System / Special Service Tools

Special Service Tools
Tools Name / Number
Illustration
Description
Engine support fixture
09200-3N000

Removal and installation of the transaxle
(? Permit operating with 09200-38001)

Oil seal installer
A: 09452-26100 (Installer)
B: 09231-H1100 (Handle)





Inhibitor switch guide pin
09480-A3800




Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Engine support fixture special tool assembly drawing

Specifications

Specifications ItemSpecificationsTransmission typeA6MF2HEngine modelGasoline  2.4Torsion damperDMF Type long travelTorsion damper sizeO 281.4 mm (11.0787 in.)Engine clutchMulti disc wet clutchOil ...

Troubleshooting

Troubleshooting Fault Diagnosis Features a fail-safe mechanism that prevents dangerous situations from developing in the event of a transaxle failure. The limp home mode engages if the transaxle malfunctions. ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Valve Body Repair procedures


Removal     • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. • Be sure to shut off the high voltage circuit according ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: General Safety Information and Caution


Safety Precaution     Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to a serious accidents like electric shock and electric leakage.     • Be sure to shut off the high voltage by removing the ...

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