Kia Optima Hybrid: Fuel Delivery System / Filler-Neck Assembly Repair procedures

Removal
1.
Lift the vehicle.
2.
Disconnect the fuel filler hose (A).
3.
Disconnect the ventilation hose (B) from the fuel tank air filter.

4.
Open the fuel filler door and then remove the filler-neck installation screw (A).

5.
Remove the rear-LH wheel, tire, and the inner wheel house.
6.
Remove the filler-neck assembly from the vehicle after removing the bracket installation bolt (A).

Installation
1.
Install in the reverse order of removal.

Filler-neck assembly bracket mounting bolt :
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Fuel Filter Repair procedures

Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...

Accelerator Pedal Repair procedures

Removal 1. Turn the ignition switch OFF and disconnect the negative (-) battery terminal. 2. Disconnect the accelerator position sensor connector (A). 3. Remove the mounting nuts (B) and bolt (C), and ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Manifold Absolute Pressure Sensor (MAPS) Specifications


Specification Pressure (kPa)Output Voltage (V)20.00.79 46.71.84101.34.0 ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Components and Components Location


Components Location 1. Fuel Tank2. Fuel Pump3. Fuel Filter4. Fuel Pressure Regulator5. Canister6. Auxiliary Canister7. Fuel Tank Air Filter8. Fuel Tank Band9. Fuel Filler Hose10. Natural Vacuum Leakage Detection (NVLD)11. Fuel Level Sender (FLS)12. Ventilation Hose13. Vapor Tube14. Fuel Pump Plate Cover ...

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